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22 November, 2024

The protective power of TOSAWRAP®

There is no resource more critical than water. In South Africa’s dry conditions this fact is doubly true. Despite this, a recent benchmarking report states that 40.8% of South Africa’s purified water supply is lost through pipe leaks across the country.

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Apart from being a threat to human life and dignity, this amounts to billions of rands in lost revenue that municipalities could be spending on other critical infrastructure. Getting our water where it is needed with minimal losses and at the best possible price is a challenge that we as a country need to be taking seriously.

Fortunately, Macsteel offers the solution. TOSAWRAP® is Macsteel’s unique patented self-healing wrap for galvanised steel pipes, which ultimately offers three layers of protection against the corrosion and deterioration of steel pipelines. The first level of protection is the galvanising of the pipe, which is then coated in bitumen before being covered by a low-density polyethylene (LDP) sleeve. Should the sleeve become damaged, the bitumen, which is under constant pressure, will be squeezed through the hole, effectively sealing the puncture. This means that nothing will come in contact with the steel, dramatically extending the life of the pipe.

These pipes can be fitted with any connection of the user’s choice, and even this connection can be protected with the simple addition of the Tosa Blanket. The Tosa Blanket is a reusable protective cover designed to encapsulate a wide range of flanges, Victaulic®, and any other couplings. Made from a mechanically strong outer casing around a visco-elastic or petrolatum mouldable inner mastic, the blanket can be installed in minutes, sealing to steel, polyethylene, epoxy coatings, and polyurethane pipe protection systems.

The outer casing is flame retardant, and its mechanical resistance and compressive strength are ideal for maintaining the integrity of the inner mastic and preventing it from leeching into the immediate environment. Following installation, the whole blanket is wrapped in stretch wrap and PVC tape, giving it an extra layer of protection. Water hammer resistant, the Tosa Blanket is manufactured according to SANS 1123 / ANSI B16.5 standards and is so easy to install that training only takes a few minutes.

This ability to completely seal entire steel pipe systems and protect against oxidation and the corrosive elements found in a variety of regional, metropolitan, and rural soils makes the TOSAWRAP® and Tosa Blanket™ ideal for use beyond water systems. As well as water infrastructure, the system has also proven itself in sanitation, petrochemicals, mining, gas, and agricultural solutions since 1999.

At 30% more cost effective than the nearest competition, TOSAWRAP® is proving to be the ideal system for those looking for affordable and sustainable anti-corrosion pipelines. Anyone looking to improve the longevity and cost-effectiveness of water and sanitation systems has no reason to look anywhere else.

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